Group Capital division

 

Highlights   Challenges  
  • Full membership of Construction Industry Institute (CII)
  • Construction at Medupi power station is progressing well
  • Significant progress has been made in placing of contracts for the Kusile power station project
  • High local content levels achieved in contracts awarded
  • Positive economic impact on local communities through job creation and other spin-offs.
  • Repairing Duvha unit 4 that was severely damaged during testing in January 2011
  • Containing costs
  • Keeping up with the construction schedule
  • Not achieving shareholder compact in terms of MW installed and transmission lines strung (see here).
Future priorities  
  • Safety
  • Achieve shareholder’s performance targets
  • Recovery of Medupi boiler unit 6 critical path. (This is the first unit that will be commissioned.)
  • Start with refurbishment of last unit at Kriel and second unit at Matla
  • Finalisation of financing and project execution strategy for Sere wind project and Majuba rail project
  • Placing of outstanding Medupi integration contracts
  • Upgrade of last unit at Arnot
  • Completion of civil plant work and handover to mechanical plant contractors at Kusile (ie Alstom and Hitachi)
  • Obtaining servitudes for various Transmission projects
  • Initiate renewables execution methodology and continue to pursue existing projects (eg biomass).

 

Material issues

Group Capital continues to meet the requirements of the capacity expansion programme. Formal project assurance is used to track project schedules, costs and safety risks to meet the expected quality standards and deadlines.

The three major projects – the Medupi and Kusile coal-fired power stations and the Ingula pumped-storage scheme – are on track in terms of the current schedule and capital expenditure. Despite the global recession, Eskom has successfully managed to negotiate and secure most fundamental contracts for Medupi and Kusile.

Building a coal-fired power station is a mammoth task which takes approximately eight years (not including project development which typically takes between five and seven years to finalise). As such, keeping the construction costs fixed to a specific budget requires constant focus.

Camden, one of the return-to-service (RTS) stations, has been completed and all units fully commissioned. Grootvlei power station, which was expected to be complete, is slightly behind schedule (93% completed) due to technical difficulties. Komati, the third RTS station, is on track, being 83% complete.

Significant inroads are being made in building and refurbishing of transmission lines and substations to strengthen the transmission network.

Eskom has a portfolio of wind projects and other renewable energy projects (including wind, and concentrating solar power) at various stages of development in line with national renewable objectives and Eskom’s own renewable energy strategy. The CSP project will produce around 516GWh yearly. Further details on the CSP project are set out in Corporate Services.

Project Sere – a 100MW wind power project on the West Coast – is under way, with certain of the funding approved by the World Bank and other multilateral development banks and the remaining currently in negotiation. Project Sere’s first units are expected to be turning in the second half of 2012, and is scheduled to be fully operational by October 2013.

The work undertaken by the South African government to determine the potential and options for the country to reduce its greenhouse gas emissions resulted in the production of long-term mitigation scenarios and ultimately the publishing of the integrated resource plan 2010. These were clear about the need for renewables, together with nuclear and clean coal, as options to reduce emissions from electricity generation. For renewables, the challenge is to scale up in the next few years, so that implementation at a larger scale is feasible and more affordable in future. The central problem is cost, and much depends on technology developments in South Africa and in other countries, and how these technologies can be practically implemented.

Benchmarking

Benchmarking power station costs

The most widely used method to compare capital costs of different power stations is the “overnight cost” method and is evaluated in terms of the USD cost per kilowatt (USD/kW) for installed capacity. The overnight cost excludes escalation in equipment, labour and commodity prices. The overnight cost methodology commonly excludes capitalised borrowing costs and includes the engineering, procurement and construction portion, or plant basic cost, as well as a combination of the following cost components:
  • Owners’ development costs
  • Contingency and
  • Transmission costs.

Further, overnight cost calculations depend on a number of factors such as site location, the year of comparison, the technology used and the station size.

Another method of comparing total capital and operating costs is the “levelised cost of electricity” method. This methodology calculates the present value cost in United States dollars per megawatt-hour of energy production. Financial factors such as interest rates, inflation, discount rate and taxation are taken into account and include the capital cost, as well as fuel and all fixed and variable operating and maintenance costs. Compared to the overnight cost method, levelised cost of electricity comparisons are significantly more difficult to compare on a like-to-like basis, as a greater number of cost components need to be evaluated to normalise costs being reported from different sources.

It is challenging to obtain consistent and accurate benchmarks for new power plant capital costs. This is mainly due to the following factors:
  • The numbers are commercially sensitive
  • The assumptions behind the numbers vary greatly (technology, plant design, base year, exchange rate, etc)
  • The costs are constantly changing and have increased substantially over the past few years due to a rising demand for equipment and a movement in commodity prices
  • The consideration of contextual issues such as localisation, supply chain, economic cycles/parameters and economies of scale.

The benchmarking information must be used with care as only high-level broad conclusions can be made, particularly if the underlying assumptions differ from the various information sources. The Eskom overnight and levelised cost of electricity (LCOE) numbers have been compared with the following available benchmarks:

Summary of benchmark information from EPRI, Lazard, and IEA  
Study   ZAR/USD  
exchange  
rate  
  Technology   Overnight  
costs  
(USD/kW) 
  Cost  
components  
LCOE  
(USD/MWh) 
  Cost  
components  
  EPRI (May 2010) Data for IRP2010   7.4     Pulverised  
coal with  
FGD  
2 403 – 2 656    
  • Basic cost
  • Contingency
80 – 85    
  • Capital cost
  • Operation cost
  • Fuel cost
  Pulverised  
coal without  
FGD  
2 091 – 2 281   71 – 75  
  Lazard (June 2009)  8.3*    Super-critical with and without carbon capture   2 800 – 5 925    
  • Basic cost
  • Contingency
  • ODC
  • IDC
  • Transmission
78 – 144    
  • Capital cost
  • Operation cost
  • Fuel cost
  • Transmission
  IEA (2010 Edition)  8.2     Super-critical from various countries   672 – 2 539    
  • Basic cost
  • Contingency
  • ODC
29 – 100    
  • Capital cost
  • Operation cost
  • Fuel cost
  Pumped storage   2 703   73 – 149  
* The Lazard study has not indicated the ZAR/USD exchange and whether transmission costs were included. Assumed ZAR/USD exchange of 8.3 (Eskom value corresponding with 2009 base year) and inclusion of Transmission costs.

In order to compare cost more accurately, an attempt has been made to adjust the Eskom costs to the same base year and exchange rate and to match the cost components listed above in the EPRI, Lazard and IEA benchmarks. The outcome is presented below. The comparison of overnight and levelised cost of electricity (LCOE) costs show that Eskom’s plants are well within or below the international benchmark.
 
Eskom costs adjusted to similar cost components from EPRI, Lazard, and IEA  
    Overnight cost (USD/kW) LCOE (USD/kWh)
Study   Medupi   Kusile   Ingula   Medupi   Kusile   Ingula  
  EPRI   2 210   2 399   1 641   56   79   110  
  Lazard   2 786   3 269   2 045   53   72   103  
  IEA   2 048   2 325   1 540   51   71   99  

While Medupi and Kusile are similar super-critical coal-fired power stations, the difference in their costs is due to Medupi costs not including flue-gas desulphurisation. The capital expenditure phasing is also different, resulting in Kusile attracting higher escalation and financing charges.

Based on the current economic and financial parameters applied by Eskom, the overnight cost (excluding borrowing costs but including owners, development costs, transmission and contingency) and LCOE calculations for new build projects are:
  • Medupi (2.341 USD/kW and 54 USD/MWh);
  • Kusile (2.514 USD/kW and 73 USD/MWh);
  • Ingula (1.719 USD/kW and 110 USD/MWh).